Bauer BG20 Carrier Roller for Piling Rig

Bauer BG20 Carrier Roller Product Details

Bauer BG20 Structural

Production Process of Bauer BG20

1.   Material Selection

• Raw Materials: High-quality alloy steel or carbon steel is typically used due to its strength, durability, and resistance to wear and tear.

2. Machining

• Cutting: The raw material is cut into the desired size and shape using cutting tools such as saws or plasma cutters.
• Turning: The cut pieces are then turned on a lathe to achieve the precise dimensions and smooth surface finish required for the upper rollers.
• Drilling and Boring: Holes are drilled and bored to accommodate bearings, shafts, and other components.
• Milling: Additional machining processes such as milling may be performed to create specific features or contours on the upper rollers.

3. Heat Treatment

• Hardening: The machined upper rollers undergo heat treatment processes such as quenching and tempering to enhance their hardness and durability.
• Surface Hardening: Techniques like induction hardening or carburizing may be used to harden the surface of the upper rollers while maintaining a tough core.、

4. Grinding and Finishing

• Grinding: The upper rollers are ground to achieve precise dimensions and a smooth surface finish. This step ensures proper fit and function within the piling rig.
• Polishing: Additional polishing may be done to reduce friction and wear during operation.

5. Assembly

• Bearing Installation: Bearings are installed into the machined holes to facilitate smooth rotation.
• Sealing: Seals are added to protect the bearings from dirt, debris, and moisture, extending the lifespan of the upper rollers.
• Lubrication: Proper lubrication is applied to ensure smooth operation and reduce wear.

6. Quality Control

• Inspection: Each upper roller is inspected for dimensional accuracy, surface finish, and overall quality.
• Testing: Functional testing is conducted to ensure the upper rollers operate smoothly and can withstand the expected loads and stresses.