Bauer BG25C Carrier Roller for CFA Piling

Bauer BG25C Carrier Roller Description

Bauer BG25C Upper Roller Structural

Production Process of Bauer BG25C Carrier Roller

Material Selection

• Choose high-quality alloy steel or carbon steel for strength, durability, and resistance to wear.

Machining

• Cutting: Cut the raw material to size and shape with saws or plasma cutters.

• Turning: Turn the pieces on a lathe to reach precise dimensions and a smooth finish.

• Drilling and Boring: Drill and bore holes to fit bearings, shafts, and other components.

• Milling: Mill the surfaces when specific features or contours are required.

Heat Treatment

• Hardening: Quench and temper the rollers to increase hardness and durability.

• Surface Hardening: Apply induction hardening or carburizing to strengthen the surface while keeping a tough core.

Grinding and Finishing

• Grinding: Grind the rollers to precise dimensions and a smooth surface, ensuring proper fit in the piling rig.

• Polishing: Polish the surface to lower friction and reduce wear.

Assembly

• Bearing Installation: Insert bearings into the holes to support smooth rotation.

• Sealing: Add seals to block dirt, debris, and moisture, extending service life.

• Lubrication: Apply lubricant to ensure smooth operation and minimize wear.

Quality Control

• Inspection: Inspect every roller for size accuracy, surface finish, and quality.

• Testing: Test each unit to confirm smooth performance and strength under load.