Bauer BG36H Carrier Roller Description
| Product Name | Bauer BG36H Carrier roller Top Roller |
| Material | 40Mn2 |
| Colors | Black / Customer Requirement |
| Technique | Forging → Heat treatment (quenching and tempering) → Welding→Heat Treatment→ Surface Hardness |
| Warranty time | 1 years/2500 working days |
| Certification | ISO9001 |
| Trade Terms | EXW, FOB, FCA, CFR, CIF, DAP, DDU |
| MOQ | 1 PCs |
| Delivery Time | 15-25days after payment |
Bauer BG36H Structural
Production Process of Bauer BG36H
- Material Selection: Select high-quality alloy steel or carbon steel for strength, durability, and wear resistance.
Machining
Cutting: Cut the raw material to the required size and shape with saws or plasma cutters.
Turning: Turn the pieces on a lathe to achieve precise dimensions and a smooth finish.
Drilling and Boring: Drill and bore holes to fit bearings, shafts, and other components.
Milling: Mill the surfaces when special features or contours are needed.
Heat Treatment
Hardening: Quench and temper the rollers to increase hardness and durability.
Surface Hardening: Use induction hardening or carburizing to harden the surface while keeping a tough core.
Grinding and Finishing
Grinding: Grind the rollers to precise dimensions and a smooth surface, ensuring a correct fit in the piling rig.
Polishing: Polish the surface to lower friction and reduce wear.
Assembly
Bearing Installation: Place bearings into the holes to ensure smooth rotation.
Sealing: Add seals to block dirt, debris, and moisture, extending service life.
Lubrication: Apply lubricant to guarantee smooth operation and minimize wear.
Quality Control
Inspection: Inspect every roller for dimensional accuracy, surface finish, and overall quality.
Testing: Test each unit to confirm smooth operation and strength under load.
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